Compression and Delivery Section
For size 55,80 and 115 A,B:
600 mm wide compression belt
2.3 m compression track
Manual setting of compression zones
Soft rubber belts for local pressure application (optional)
For size 115 C:
900 mm wide compression belt
3 m compression track
4 pressure zones with fine adjustment
Soft rubber belts for local pressure application (optional)
Transfer Station
Electronical speed regulation
Linear ejector (optional)
Manual longitudinal adjustment of the upper and lower carriers
Operation unit with touch-screen Transfer section with integrated linear ejector (optional):
Servo-drives ensure precise operation
Transport belts are lowered for ejection
All carton styles and sizes can be ejected at max. Speed
Pressing Station
Reduces the reject forces of the folded creasing
Individual pressure adjustment via ergonomically designed hand-wheels for operator and drive side
Suitable for sensitive carton surfaces
Lateral positioning together with the exterior lower carriers of the folding station
Folding Station
One left and right telescopic roller bar on either side which can be shifted
Left-before-right folding or right-before-left folding as standard
Lower center carrier, can be hinged downwards (optional)
Upper center carrier, can be removed or hinged upwards (optional)
Lowered side frames for excellent accessibility
Belt folding for 45 mm open carton width is possible (optional)
Combimodule
3 lower and 5 upper carriers
Processing 4- and 6-corner collapsible cartons
Comfortable and fast set up to process lockbottom carton
1. Backfolding shaft in the rear prefolder, 2. Backfolding shaft in the Combimodule
Safety light gates for full body protection without obstructing the make-ready
Prefolder
Excellent accessibility thanks to low side frames on operator and drive side
One lower carrier each right and left side
One upper roller bar on the right side and two upper roller bars on the left side
Short upper carrier for rear drive side available as option
Belt folding on drive side
Optional lockbottom device
Diana Braille Module
Braille tool, can be positioned across the entire working width
Several tools can be used in parallel
High productivity thanks to an optimum number of embossing areas on the embossing metal sheet
Braille tools can also be set up outside the machine
Reliable carton transportation at the embossing stage
Systemic embossing quality control
Module length shorter than 1,400 mm regardless of the number of Braille tools
Diana Inspection Control Module
100 % inline inspection of the entire print image
Inspection of defined areas with different resolutions
Setting values can be saved for repeat jobs
Comparison of read-in image with prepress PDF
Automatic ejection of defective or skew cartons is possible
Automated reporting
Reliable carton transport
Low energy consumption (blast air and LED lighting)
Feeder with Blank Aligning Module
Short set-up times
Friction feeder with adjustable belt guides
Belt replacement in less than 60 seconds without pulling a shaft
Individual drive for precise speed control
Transport carriers are adjustable in lenghts
Suction feeder (optional)
Alignment can be done either to the left or to the right
Aligning linear is adjustable sidewise in order to skip window cut-outs
Optional upper/lower center carrier
Machine Interface and Automation
Touch-screen for machine operation
Straightforward handling, self-explanatory menu navigation
SmartSet positioning, can be stored for repeat jobs (option)
DigiSet: Gives the operator the settings to position carriers based on the configuration of the blank. Settings can be stored for repeat jobs.
AutoSet：Set-up calculated based on the blank and the carriers are moved automatically into position
Camera system for monitoring the transfer station (option)
Diana Feeder
Continuous, stable pre-feeding
Constant stack height in the feeder
High production reliability
Supporting high-speed production
Diana Packer
Fully-automated packing into shipping cases
Packing on crease lines 2 or 4 or on closure flaps possible
Up to 5 rows per layer and up to 5 layers per case
Up to 200,000 straight-line cartons per hour
Pre-calculation of set-up data for fast make-ready
Automated Case Control available
| Max. Speed | 450 m/min |
| Material (Solid board) | 200 - 600 g/m2 |
| Material (Solid board) | N/E/F micro-currugated board |
| Min. carton width | 45 mm |
| Max. carton width | 550 mm (Diana Smart 55) 800 mm (Diana Smart 80) 1150 mm (Diana Smart 115) |
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High-Speed Automatic Folder Gluer Machine
At Masterwork, we understand the ever-growing demands of the packaging industry, and our high-speed automatic folder gluer machine is designed to meet those needs. Engineered for rapid production, this machine can handle a variety of materials, including paperboard and corrugated sheets, making it an essential tool for businesses seeking to optimize their packaging processes. With speeds of up to 450 meters per minute, our machine significantly increases throughput without compromising quality, ensuring your production line runs smoothly and efficiently.
Automatic Folder Gluer Machine with Quality Control System
Quality is paramount in packaging, and that’s why our automatic folder gluer machine comes equipped with an advanced quality control system. This integrated feature allows for real-time monitoring of the gluing process, ensuring that each box meets the highest standards of precision and reliability. The system automatically adjusts glue application based on the material thickness and type, preventing wastage and ensuring consistent quality throughout the production run. With our machine, you can confidently produce packaging that not only looks great but also performs flawlessly, safeguarding your products during transport and storage.
Automatic Folder Gluer Machine Maintenance and Troubleshooting
To maximize the performance and longevity of your automatic folder gluer machine, regular maintenance is crucial. At Masterwork, we provide comprehensive support, including detailed maintenance guides and troubleshooting tips to keep your machine running at peak efficiency. Our user-friendly manuals cover essential maintenance tasks such as lubrication, part inspections, and cleaning protocols, making it easy for your team to ensure the machine is always in top condition.
In the unlikely event that you encounter issues, our troubleshooting resources are readily available. We offer step-by-step instructions to identify common problems and provide solutions, minimizing downtime and keeping your production line on schedule. Our dedicated support team is also just a call away, ready to assist with any inquiries or technical issues that may arise.
Investing in Masterwork’s high-speed automatic folder gluer machine means choosing reliability, efficiency, and quality. With our advanced features and unwavering support, you can elevate your packaging operations and stay ahead of the competition. Visit Masterwork today to learn more about how our innovative solutions can transform your packaging processes and drive your business forward.
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